AIR
PERMEABILITY
A
cleanroom garment fabric is tested for air permeability in accordance
with ASTM D737. Air permeability is a measurement of the rate of air
flow through a fabric under a given pressure differential. The result
is an indirect measurement of both the comfort and particle filtration
efficiency of a cleanroom garment.
BIOBURDEN
The
bioburden of a material is a measurement of the number of viable microorganisms
which grow into colonies after being inoculated onto growth media. Samples
of water and materials are tested using standard microbiological techniques
(contact plates, pour plates, Millipore samplers, etc.). The results
are used in the areas of Quality Control, Sterility Assurance, environmental
monitoring and cleaning validation.
ESD,
STATIC DECAY TIME
Static
decay time is a measurement of the time it takes for an induced 5000
volt static charge on a material to decay to 50 volts following grounding.
The test is performed in accordance with ASTM D257. Test results offer
an indication of both the material's safety and compatability in an
ESD sensitive environment. Extremely fast decay times indicate that
the material is a conductor and may be a safety hazard. Slow decay times
indicate that the charge does not dissipate well and may discharge through
a spark, damaging electronic devices.
ESD,
SURFACE RESISTIVITY
Surface
resistivity is a measurement of a material's ability to dissipate an
electrostatic charge. The test is performed in accordance with various
standards, including Federal Standard 101c Method 4046.1, ANSI/EOS/ESD
11.11, and ESD STM 12.1. Test results allow the material or item to
be classified as conductive, static-dissipative, anti-static or insulative.
The classification will determine compatability with specific ESD controlled
environments.
EXTRACTABLE ANIONS
In this test, the sample is soaked in DI Water
for a specified period of time. The water is then tested for chloride,
bromide, fluoride, nitrate, nitrite, phosphate and sulfate using Ion
Chromatography. Results are reported ppb (nanograms of ion per gram
of sample).
EXTRACTABLE CATIONS
In this test, the sample is soaked in DI water
for specified period of time. The water is then tested for ammonium,
calcium, lithium, magnesium, potassium and sodium using Ion Chromatography.
Results are reported in ppb (nanograms of ion per gram of sample).
EXTRACTABLE ION SCREEN
In this test, the sample is soaked in DI water
for specified period of time. The water is then tested for sodium, potassium,
calcium and magnesium using ICP Spectrometry, and for chloride using
an Ion Selective Electrode. Results are reported in ppm (micrograms
of ion per gram of sample).
FILTRATION
EFFICIENCY, AIR
Also
called the particle penetration test, this method is performed in accordance
with IEST-RP-CC003.2. As air is drawn through a cleanroom garment fabric
at a differential pressure of 1.0 inches w.g., particle counts are determined
upstream and downstream of the fabric sample using an Airborne Particle
Counter. The particle count data is used to calculate the filtration
efficiency of the fabric. Results offer an indication of the barrier
properties of the fabric.
FILTRATON
EFFICIENCY, LIQUID
In this test, the fabric is challenged with water
containing a known quantity of particles. The number of particles passing
through the fabric is determined using a Liquid Particle Counter and
the filtration efficiency of the fabric calculated. This test is intended
for all types of fabrics and measures the fabric's barrier properties
in a wet environment.
MICROBIAL CHARACTERIZATION
Microbial colonies, either submitted by the client
or grown in our laboratory from submitted materials, are Gram stained
and examined microscopically. The staining result and morphology offer
an indication of the source of the microbes (water, soil, human skin,
etc., ). This information can be used by the client to improve both
the cleanliness of their products and their controlled environments.
MOISTURE
VAPOR TRANSMISSION RATE
MVTR
is a measurement of how much water vapor passes through a cleanroom
garment fabric in a 24 hour period. The test is performed in accordance
with ASTM E96. Test results offer an indication of how well perspiration
can pass through the fabric and is an indirect measurement of comfort
for the garment wearer.
NON-VOLATILE RESIDUE
In this test, the sample is soaked or boiled
in a given solvent for a specified period of time. The solvent is then
filtered and evaporated, and the remaining residue weighed. This test
is useful in evaluating the potential for an item to cause chemical
contamination.
OUTGASSING
Outgassing
is a measurement of the quantity of volatile chemicals released from
a material while it is heated. Quantitative testing is performed by
gravimetric methods. Qualitative testing is performed in accordance
with ASTM E595 using Gas Chromatography/Mass Spectrometry. Test results
offer an indication of the material's tendency to contaminate surfaces
in a controlled environment with airborne molecular compounds.
PARTICLE CLEANLINESS, ASTM F51
In this test, a garment is vacuumed using an
aerosol sampler containing a 0.8-micron membrane filter. Particles are
pulled off of the surface of the garment and trapped on the membrane.
The number of particles > 5.0 microns per square foot of garment
is determined microscopically. The test is intended for evaluating garments
made from woven fabrics and measures the cleanliness of the fabric surface.
PARTICLE CLEANLINESS, HELMKE DRUM
In this test, a garment or consumable is tumbled
in a stainless steel drum while garment counts are taken in the air
above it. An Airborne Particle Counter is used to determine the number
of particles >0.3 microns per cubic foot of air. This test was initially
developed for true barrier garments, such as those make from laminates
or coated fabrics, but has been adapted to all types of cleanroom supplies.
This test measures easily releasable particles on the item's surface.
PARTICLE CLEANLINESS,WET TEST
In this test, a portion of the sample
is rinsed with ultrapure DI water, which is then tested for particles
>0.2 microns using SEM, particles >0.3 microns using a Liquid
Particle Counter or particles >5.0 microns and fibers using optical
microscopy. The number of particles per unit area is determined. This
test measures the number of insoluble particles on the sample's surface.
PARTICLE CONTAMINENT (BODY BOX) TEST
This test determines the amount of particle contamination
released into a clean chamber while a garment is being worn. The number
of particles >0.3 microns is determined using an Airborne Particle
Counter. The total number of particles is a function of the cleanliness
of the garment, the openness of the fabric weave and the garment design.
In this test, a gowned subject, in a controlled
change area, dons a set of cleanroom apparel. The test volunteer enters
the body box through the controlled change area and performs a variety
of standardized exercises while in the body box. The body box air is
tested to determine the number of particles released via an appropriately
attached airborne particle counter that draws out the air from the body
box. This test is used to determine the relative differences between
various sets of apparel when in use or in a static position. It is not
an absolute test because individuals may disperse particles at different
rates.
PARTICLE TRANSFER (CONTACT) TEST
This test is based on the tape lift
method described in ASTM E1216. A piece of clean tape is applied to
the surface of the sample for a designated time and a specific mass
placed on top of it. The tape is then removed and the number of particles
>5.0 microns and fibers counted microscopically. Test results can
offer an indication of an item's tendency to shed particles when subjected
to a moderate adhesive force.
PORE SIZE EVALUATION
This test utilizes a Scanning Electron Microscope
or Optical Microscope to measure the size of the pores in the fabric
weave. Also, the fibers are examined at high magnification for defects
such as cracks, which could lead to a shortened garment life. For barrier
fabrics, SEM can be used to evaluate the consistency and integrity of
the coating.
In the bubble point method, a known pressure
is delivered to the material via a controlled source and the down-stream
readings correlate to the maximum pore size in the sample tested. These
tests are performed primarily on fabrics and filter media materials.
SORBENCY
Absorbent
products are tested for a variety of characteristics including basis
weight (g/sq.m), extrinsic sorbency (ml/sq.m), intrinsic sorbency (ml/g),
sorbency rate (seconds) and time to half-sorption (seconds). Testing
is performed gravimetrically using ultrapure DI water.
TOTAL
ORGANIC CARBON
Total
organic carbon testing is performed on water samples per EPA 415.1 using
a TOC Analyzer. The results are an indicator of water quality and cleaning
efficacy.
TRACE
METALS
A
material is extracted for a period of time using the specified solvent.
The extract is then analyzed for trace metals using ICP/MS (Inductively
Coupled Plasma/Mass Spectrometry). The results offer an indication of
the material's tendency to transfer metallic contaminants to products
and controlled environments.
REMINDER:
Test results can vary between laboratories due to
differences in analytical equipment and sample prep methods and environmental
conditions. If comparing one product to another, it is best to submit
both products to the same lab for side-by-side testing and comparision.