The products we routinely test and analyze include products such
as:
CLEANROOM
SUPPLY CONSUMABLES:
Gloves, wipers, packaging bags, resuable
garments, disposable garments, facemasks, shoecovers, bouffant
caps, swabs, paper, labels, tacky-mats, resuable mats and tubing.
CLEANROOM EQUIPMENT:
Laminar flow hoods, biological safety cabinets,
process equipment, lab benches, chairs, environmental chambers,
glove boxes, dessicators, racks, carts, vacuum cleaners and particle
counters.
ESD RATED
PRODUCTS FOR STATIC SAFE ENVIRONMENTS:
Wrist straps, heel grounders, work mats,
ground cords, garments, chairs, tote boxes, ESD bags, rigid protective
packaging materials, flooring and ionization equipment.
STERILE PRODUCT
SAMPLES:
Sterile aqueous solutions and chemicals,
biological fluids, disinfectant solutions, tubing sets, sterile
kits, medical devices, filters, packaging containers and sterile
apparel.
HIGH-PURITY
LIQUIDS:
Ultra-pure DI water, specialty grade chemicals,
chemical formulations, staticides and cleanroom cleaning solutions.
PARTICLE ANALYSIS:
Particle counts in liquid solution, particles
counts in airborne analysis, fiber indentification, particle identification,
in-use bodybox particle generation, dry release via Helmke Drum,
SEM/EDXA particle counts and identification, FTIR Infrared Analysis.
INORGANIC PARTICLES:
Inorganic particles are identified and
tested at MicroStat
Laboratories, Inc., using Scanning Electron Microscope (SEM)/
Energy Dispersive X-Ray Analysis (EDXA) or Polarized Light Microscopy
methods.
ORGANIC PARTICLES
AND INORGANIC PLASTICS:
Organic particles are identified and tested
using Fourier Transform Infra-red Spectroscopy (FTIR). Our trained,
technical staff can assist the client in locating and identifying
the source of these contaminants such as silicone oils.
PHYSICAL TESTING
Dimensional measurements, sorbency, basis
weight, barrier integrity, abrasion resistance, water vapor transmission
rates, air permeability, absolute pore size, equivalent pore diameter
- bubble point test, tensile strength and elongation, pinhole
leak detection, filtration efficiencies.
CHEMISTRY ANALYSIS
AND TESTING
Extractable ions, non-volatile residues,
trace metals, total organic carbon analysis, outgassing by quantitative
and qualitative methods, residual ethylene oxide measurement.
MICROBIOLOGY
ANALYSIS AND TESTING
Gram staining, bacteria characterization
and enumeration, sterility tests by immersion, bioburden by contact,
and bioburden by liquid.
ESD MEASUREMENT
AND TESTING
Surface resistance, resistance-to-ground,
volume resistance, point-to-point resistance, static decay, triboelectric
charge measurement, voltage retention measurement, static shielding
testing, wristwrap and footwear testing.
DEFECT ANALYSIS:
Using our SEM / EDXA we identify and analyze
micro printed circuits and circuit boards, photo masks, reticles,
and thinly coated or optical surfaces such as substrates for semiconductor
wafers, disk drive sliders, flat panel displays, ceramics, glass,
plastics and coated lenses. In addition, we can do analysis on
medical devices, such as stents, struts, grafts, tubing, surgical
implants, orthopedic implants, pumps and filters.
CLEANROOM
CERTIFICATIONS
Cleanroom environments are measured for
airborne particle levels, airflow velocity, volume and uniformity
measurements, positive room pressurization tests and for HEPA
filter leak tests. We are qualified to test per the new ISO TC-209
method., the old Fed Std 209 method or the IEST-RP-CC006.2 method.
We can test under as-built, at-rest or in operational conditions.
FIELD TESTING AND FACILITY AUDITING
Other services offered include on-site
inspection, contamination control auditing, real-time environmental
monitoring and cleanroom certification per Federal Standard 209
and ISO Technical Standards. We also offer total ESD audits following
relevant guidelines set forth by ASTM and ESD Associations.
CONTAMINATION
CONTROL CONSULTING SERVICES:
MicroStat Laboratories Inc. offers consulting
services for Quality System regulation, including ISO 9000 registration
and GMP certification. Pre-assessment audits can be performed
to help prepare clients for inspections and ISO registration audits.
QUALITY CONTROL SERVICES:
Our testing and consulting services help
the client monitor the quality of their product or purchases and
can help prevent non-conformant products from being released for
use in a cleanroom, or a static sensitive or sterile environment.
We are available to do routine work or project oriented work.
TEST METHODS
AND PROCEDURES:
We routinely follow and address the relevant
test methods set forth by ASTM, IEST, USP, Military Standards,
Federal Standards, ESD Association, ANSI and our clients in-house
private company specifications.
CLIENT'S RIGHT
TO PRIVACY AND CONFIDENTIALITY:
All of our analysis, testing, certification
and consulting services are provided under a strict and enforceable
confidential agreement between MicroStat Laboratories Inc., all
members of our staff and each individual client and their involved
personnel. At no time will any client's test information that
has been contracted be identified by source or specifics to another
client or individual. This confidentiality agreement governs all
work undertaken by MicroStat Laboratories, Inc. and is enforced
with each and every project that is contracted by a customer.